WARNING: High voltage electricity is dangerous. The device in this week’s video produces 12000 volts at 35 milliamps. Misuse can cause severe pain, trouble breathing, muscular contractions forcible enough to keep you from letting go of the probe, or death. In other words, this system is no joke, and you should not use it unless you are prepared to do so safely. Always make sure that you are insulated from the ground, and strongly consider the use of high-voltage protective gloves while using the device.
You’ve seen Lichtenberg figures before, even if you didn’t know what they were called. These branching tree-like shapes are created by high voltage electricity. The most common form is lightning, which is a naturally occurring 3D Lichtenberg figure. These figures can also be produced artificially, and they have some interesting applications in woodworking.
Charles at Conestoga Works has created an all-in-one system for using high voltage electricity to burn Lichtenberg figures in wood. While this is safer than some of the home-built systems out there, it is still capable of transmitting 12,000V of electricity, so please, PLEASE read the instructions before using it
When burning Lichtenberg figures, bring your piece to its final shape, but don’t apply finish. Sand the piece up to roughly 400 grit — heavy sanding after burning will remove some of the intricate detail and ruin the effect. Once you’ve finished burning, you can clean off some of the soot created, sand to your final smoothness, and apply finish.
Electricity needs a conductor, and wood is a terrible conductor — unless it is wet. Create a solution of 2 tablespoons of baking soda in 1 quart of water (scale up as necessary) and use it to saturate the wood. When you’re ready to burn, brush on a bit more solution. If the wood is too dry, it won’t burn. If it’s too wet, it won’t burn either. There’s a bit of a learning curve involved.
With the workpiece on a wood table (and preferably an insulating rubber or plastic mat), place both probes firmly down on the workpiece and depress the foot pedal. Hold the probes in place and patterns will begin to form around each electrode and begin to move towards one another. Once they meet, you can continue to hold down the foot pedal to create a deeper groove. When finished, let go of the foot pedal, THEN remove the probes. If the probes aren’t in contact with the workpiece while the system is energized, you run the risk of creating an arc.
The patterns created have a natural, fractal quality to them. You can burn a little bit to create rosette type figures, or burn long lines across your workpiece. It’s completely up to you. Just remember to be safe and have fun!
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After seeing the work of Fernando Verez Tojeiro and Gerrit Van Ness, I had the idea to create a sculpture that I’m calling “The Honeypot.” The sculpture consists of two pieces of walnut and one piece of maple, and actually isn’t as complicated as it looks.
The first step is to make the pot. I used a piece of walnut roughly 5 1/2” by 4” and turned a simple pot with some beaded details. It’s nothing fancy, but the simple, elegant shape accentuates the piece without overwhelming the rest of the elements. The only thing to watch out for here is getting too much wax inside the pot while sanding, because that makes it more difficult to glue everything together.
The flowing honey is made from maple. This requires some off-center turning, which is a more advanced technique. You’ll want to keep your RPMs low and work carefully, because spinning an off-center weight too quickly – especially on a smaller lathe – can cause the machine to walk around the room or try to throw the workpiece at you.
I used a carbide finisher to create the drips at the base. The “pour” widens as it nears the base, just like honey tends to do. I cut away excess material at the bandsaw, then cleaned up with the oscillating spindle sander.
From here, it’s a matter of carving away material using gouges and chisels to create the dripping appearance. I cut away the round section at the top using a pull saw (and managed to catch my finger in the process – ouch!). From here, it’s just a lot of hand sanding. A LOT of hand sanding. The clear finish I used brings out the honey tones of the maple and the gloss gives it a wet appearance.
The base is just a block of walnut with some attractive grain. Don’t over-think this part – and don’t apply finish to the area that will get glued to the maple!
All in all, I love how this project came out, and I don’t even mind the injured finger. The whole project took about a day, but 90% of that was hand sanding (and thus not in the video).
Thanks for watching, and let me know what you think!
A little while back, my friend Ron Radliff asked me to come up with a kitchen knife holder. With a little help from my wife Robin, I came up with a simple, elegant maple cylinder with an inlay of some trees that I added using milliput.
The turning portion of this project is pretty straightforward: I knocked the corners off of a chunk of maple, added a tenon, and turned until I had a smooth cylinder. I then hollowed out the inside using a Forstner bit and a carbide gouge. This piece of maple had some cracks that I knew wouldn’t turn out, so Robin drew some trees that I then carved out with a rotary tool. This was probably the most difficult (or at least time-consuming) part of the whole project.
I used milliput, a two-part epoxy clay, to add the inlay. Milliput is a great material for complicated inlay. It molds easily, cures rock-hard, and turns like a dream. It’s a great way to add detail and complexity to products without using a scroll saw or CNC. I previously used milliput to add inlay to some lidded boxes I made — it’s great stuff to work with.
Once the milliput cured, I turned off the excess, sanded, and finished. The last step is to invert the piece and remove the tenon.
To turn this cylinder into a knife holder, I added rice. I’ve seen this method used at craft shows. The benefit of using rice is that it helps to keep your knives dry and rust-free if they are replaced while still a little damp from washing. It’s also cheap and easy to replace from time to time. If you don’t like the idea of using rice, you can also use something like bamboo kebab skewers.
And that’s that! I enjoyed this project because it took a simple idea and added some more complex design elements to make an attractive and unique end product. If you enjoyed this video or have ideas for future projects, please let me know in the comments. Thanks for watching!